Our Military Projects
Years of experience with the US and Canadian Military.
EST 1995
TESTING FACILITY
One of the Largest, Most Complete
Testing Facilities in North America
Our cutting-edge testing facility is more than just a space; it's the heartbeat of our commitment to quality. Every product undergoes a meticulous testing process, where it is subjected to extreme conditions to ensure durability, reliability, and peak performance. The facility is staffed by a team of dedicated experts who meticulously analyze and scrutinize each component, guaranteeing that only the highest quality LED solutions bear the LED Smart name.
At LED Smart, our commitment to quality is exemplified by our cutting-edge testing facility, which serves as the backbone of our product development process. Our engineering department is equipped with state-of-the-art equipment that empowers our talented engineers to design, innovate, and test products with unparalleled precision.
The engineering department leverages advanced design tools and software, enabling our engineers to conceptualize and create lighting solutions that cater to a diverse range of requirements. From energy-efficient designs to customizable lighting solutions, our engineering team is at the forefront of innovation, constantly pushing the boundaries of what LED technology can achieve.
What truly sets our facility apart is its uniqueness in North America. The combination of cutting-edge technology, advanced testing equipment, and a team of skilled engineers makes our testing facility an unparalleled hub of innovation. It allows us to stay at the forefront of the LED lighting industry, consistently delivering products that not only meet but exceed the expectations of our customers. When you choose LED Smart, you choose a commitment to quality that is unparalleled and a testing facility that stands as a beacon of technological advancement.
Integration Spheres
LED SMART has two integration spheres. First, a 2M unit, which is used to measure the light output and other characteristics of a lamp or light fixture. Capable of measuring from 380-1000nm and differentiating different colors.
The smaller integration sphere measures individual PCB boards before assembling the finished product.
This piece of equipment is vital to LED Smart's R&D, and production teams to ensure that the products going out are designed, and produced according to the specifications required for light output.
Temperature Test Chamber
LED SMART’s large-scale temperature chamber is 2000L 3 (528 gal 3 ), with the ability to test from -70°C ~150°C.
With quick cooling and heat adjustments to temperatures within 0.1°C, this test is highly accurate.
In addition, it has the ability to test humidity (20% ~98%RH) within the chamber at the same time as the temperature.
Our capability to program temperature changes and fluctuations allows our team to increase and decrease temperature and humidity within the chamber over a long cycle to simulate real life environments.
Photometric Chamber
LED Smart has one of the only Photometric Chambers in Canada, on site.
This chamber is vital for testing and confirming lumen output and light patterns. Capable of measuring the light performance of any type from small bulbs to large fixtures.
The interior of the chamber is fully fitted with a matte black surface.
The goniometer is fixed at a distance of 10M from the light source. The photometric measurements are captured and reported via IES formatted files.
3D Printing and Prototyping
Our 3D printing allows us to construct a three-dimensional object from a CAD model or a digital 3D model.
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One of the great advantages of our 3D printing is the fact that it gives us the ability to produce complex shapes, or geometries that would be otherwise impossible to construct by traditional means.
EMC/EMI Chamber
LED Smart has one of the only privately held EMC/EMI chambers in North America, and one of very few in Canada.
Our EMI/EMC chamber is critical to measuring electromagnetic radiation and conductance for the designed and produced lighting systems to be compliant with standards such as MIL-STD-461, CE101, CE102, RE101, RE102 and FCC Part 15 or 18.
Multi Axis Vibration Table
This is a 3D dimension test with various accelerations to see what the lamp or fixtures can withstand within the possible elements of exposure.
Tube Testing Racks
A burn test is performed to ensure the device runs properly before it leaves the LED Smart production facility.
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Typical tests run two hours each to ensure it meets highest quality standards. During these two hours the pre-programmed test racks simulate various voltage and current fluctuations that a light may experience in real life environments.
Immersion Tank
Known as the IP67 test, it measures how waterproof the lighting unit is, up to a depth of one meter.
The light is submerged in over one meter of water for thirty minutes to test for water ingress.
Automated Wire Processing
Wire cutting and stripping is an important part of the overall product assembly process.
The automated wire processing units are able to cut and strip a variety of wire and cable gauges to pre-programmed lengths.
High Speed SMD Assembly Line
LED Smart has two high-speed automated surface mounted assembly lines. Able to produce ultra long PCB boards, up to 60" in length, proves a great advantage for high quality finished goods.
Rapid production speed is beneficial for high-volume production levels that are needed for large projects.
